Project Engineering & Machinery Management

1. Project Planning & Management

• Compliance with industry standards (API, ASME, ANSI, ISO, OSHA, IEC, NFPA)
• Project scope alignment with business and regulatory objectives
• Risk assessment and HAZID/HAZOP studies
• Project execution schedule (EPC phases: Engineering, Procurement, Construction)
• Change management and impact assessments
• Stakeholder engagement and communication (internal & external)
• Cost control and financial audits

2. Engineering Design & Technical Compliance

• Process flow diagrams (PFDs) and piping & instrumentation diagrams (P&IDs) accuracy
• Design compliance with API, ASME, IEC, and ISO standards
• Material selection for high-pressure, high-temperature (HPHT) environments
• Pipeline integrity and corrosion control strategies
• Structural engineering compliance (offshore & onshore facilities)
• Instrumentation and control system integration checks
• Hazardous area classification and explosion-proof equipment review

3. Procurement & Vendor Management

• Supplier qualification and approval process
• Compliance of procured materials with project specifications
• Traceability of critical equipment (valves, pumps, compressors, turbines)
• Non-conformance reporting (NCR) and corrective action tracking
• Inspection and testing of critical components before shipment
• Logistics and transportation compliance (handling of hazardous materials)

4. Construction, Fabrication & Installation

• Compliance with welding procedures (WPS, PQR) and welder qualifications
• Adherence to non-destructive testing (NDT) procedures (X-ray, UT, MPI)
• Pipeline installation checks (hydrostatic testing, pigging)
• Offshore platform or refinery module integration audits
• Proper foundation and structural load testing
• Safety in lifting and heavy equipment operations

5. Health, Safety & Environment (HSE) Compliance

• Alignment with OSHA, HSE, API RP 75, and local safety regulations
• Implementation of Job Hazard Analysis (JHA) and Permit to Work (PTW) system
• Fire protection and explosion mitigation (NFPA 30, API 2218 compliance)
• Personal Protective Equipment (PPE) adequacy and compliance
• Emergency response preparedness and drills
• Environmental impact assessments (EIA) and mitigation strategies
• Waste management and hazardous material handling

6. Quality Assurance & Quality Control (QA/QC)

• Adherence to quality control plans (QCP) and Inspection Test Plans (ITP)
• Documentation and traceability of welding, coatings, and NDT results
• Factory Acceptance Testing (FAT) for critical components
• Site Acceptance Testing (SAT) and performance verification
• Root cause analysis for deviations and corrective action plans
• Compliance with ISO 9001 Quality Management System

7. Commissioning & Startup Readiness

• System pre-commissioning checks (leak tests, flushing, purging)
• Functionality verification of process control systems (DCS, SCADA, SIS)
• Pressure testing of pipelines, vessels, and storage tanks
• Calibration and testing of instruments and metering systems
• Emergency shutdown system (ESD) and fire suppression system validation
• Handover and punch list clearance procedures

8. Asset Integrity & Operational Readiness

• Long-term pipeline and equipment integrity management plans
• Compliance with API 570 (Piping Inspection), API 653 (Tank Inspection)
• Vibration analysis and predictive maintenance strategies
• Corrosion monitoring and cathodic protection effectiveness
• Operator training and competency assessments
• Preventive maintenance scheduling and CMMS integration